The Pennsy lettering arrangement drawing used the
top suface of the flat car as a reference to lay out the location
of the letters. We made a jig that spanned two stake pockets with
extensions; this allowed us to transfer a level line accurately
to the recessed side of the car.
But even once we had a level
line, the angles of the frame played tricks on the eyes. Patience
and decaf coffee help!
Project PRR 475532 F30d
Stenciling was a bit tricky for a couple of reasons.The Pennsy had
many lettering arrangments for their freight cars over the years.
So we decided on the "as built" arrangment for this car,
to maintain its classic look. However, there were a lot of stencils!
Also, figuring out which font to use was the
trickiest. Generally, the PRR freight car letters are Roman style.
We chose a Roman style with a sharp, pointy serif.
The other
challenge was that the car is cast steel with a rough surface, which
meant that the stencils did not adhere tightly to the car. About
four and a half hours of touchup were required.